company news about The harm of manual powder spraying equipment and its solution

The use of traditional spray paint methods is relatively serious impact on the health of the operator and pollution of the environment. Low production efficiency, not suitable for mass production. Manual operation requires a lot of labor, which increases the production cost and management cost of enterprises. The use of mechanical equipment for automatic spraying, can fundamentally solve the above problems, not only can save paint costs and labor costs, the most important thing is to greatly improve product quality, and ensure the stability of product quality, so as to be able to smoothly carry out large-scale and stable production, completely solve the problem of insufficient enterprise productivity. Automatic painting equipment is the inevitable trend of the development of large-scale production, more and more enterprises are beginning to realize this, "automatic spraying equipment caused by, do you understand automatic spraying equipment we all know that there are many hazards of artificial painting, but do you know what the specific hazards of artificial painting are?" Automatic spray paint and how to avoid these? Although sprayers will wear labor protection products during the spraying process, they will wear labor protection products during the specific manual spraying process. Different models of paint materials, asphalt damping plates, blocking parts and other differences, these differences in the development of production materials, design, procurement not only increased the capital investment of enterprises, but also brought a lot of problems to production. Therefore, the versatility of production materials such as paint materials, asphalt damping plates and plugging parts should be improved under the premise of realizing function and ensuring quality. This not only reduces the cost of design, development and procurement, reduces the difficulty of logistics and production organization, but also plays a role in preventing mistakes in the production process. About spray spraying equipment spray quality is more reliable low energy consumption, high atomization efficiency, less restrictions on atomizing liquid can reduce the waste and air pollution caused by reverse spraying, cost saving no pressure, no noise, no moving parts wear, no blockage atomizing nozzle made of titanium material, "up and down spray cleaning line _ Ultrasonic atomization spraying: Polymer molecular liquid Pure solutions are similar to pure liquids in most cases, except when the dissolved solution contains very long polymer molecular chains. In this case, the length of the polymer molecules can affect the atomization process, and when the droplets separate from the whole liquid and form an atomized state, those polymer molecules can hinder the formation of the discrete droplets. With a mixture of insoluble solids, there are three factors that affect atomization capacity: particle size, solid concentration, and the dynamic relationship between solid particles and the carrier. The concentration of solid particles is very important, the upper limit is about 40%, in high concentrations, to have the right conditions to atomize. The welding, painting and final assembly body transportation of the same factory is generally transported by air catenary or friction line, but the sheet metal body of other welding factories needs to be transported to the painting factory for production, or the painted body after painting production is transported to other final assembly projects for assembly, so the body-in-white transport room and paint-body transport room need to be set up. Generally, air hoist or forklift trucks are used for transfer equipment, and rolling beds are equipped to improve efficiency. During the process planning period, the required process layout should be carried out or reserved to prevent waste of production capacity. After electrophoresis, PVC, medium paint and top paint drying, a certain number of painted body storage areas and empty skid storage areas should be planned to facilitate the storage of the body or skid during the shutdown period, prevent the body from staying in the drying room for a long time resulting in over-drying, and ensure that the welding workshop is not blocked when the equipment fails for a short time through the scheduling of the storage body. And caused the final assembly workshop to stop line due to lack of body. Spray powder equipment 3 minutes after the start of the air compressor, until everything is normal before the boot work. Connect the air source and check whether the air pressure is ≥5.0Kg/c㎡, if the air pressure is not enough, it is prohibited to put the equipment into use, otherwise it will cause mechanical failure and equipment damage. After the check is correct, close all power switches in the electric control box, and the power indicator light up; All power outlets are energized at this time. Before starting, please check whether the nozzle is sprayed with good products; If so, remove the sprayed product before turning it on. Put the sprayed product into the drying line for drying treatment, and observe the drying situation of the product through the drying line observation window at any time. After the end of the work, turn off the main power supply of the spraying production line, and do a good job of cleaning and sanitation. Automatic spraying machine operation rules before starting to check whether there are materials, tools, miscellaneous piles on the conveyor line, there is no debris stuck in the chain to affect the normal operation, if found abnormal situation in time to remove. This machine is an automatic equipment and can be automatically started at any time.