company news about How often does the recovered powder need quality checks?

The frequency of quality checks for recovered powder in a powder coating system can depend on several factors, including the type of powder, the application process, and the operational environment. Here are some general guidelines:

Factors Influencing Quality Check Frequency
Usage Volume:
If a large volume of powder is being used and recycled frequently, more regular quality checks may be necessary to ensure consistency.
Type of Powder:
Different powders have varying characteristics. For instance, thermoset powders might require different handling than thermoplastic powders, influencing how often checks are needed.
Production Standards:
Industry standards and customer specifications may dictate more stringent quality control measures, requiring checks after every batch or shift.
Environmental Conditions:
Dust, humidity, and temperature can affect powder quality. In environments with higher contamination risks, more frequent checks may be warranted.
Recommended Frequency
Routine Checks: Many facilities perform routine checks daily or after significant production runs to maintain consistency.
Batch Testing: For larger batches, testing every batch may be standard practice.
On-Demand Testing: If there are noticeable changes in application quality or if a new batch of powder is introduced, immediate quality checks may be necessary.
Types of Quality Checks
Visual Inspection: Checking for clumping, contamination, or color consistency.
Sieve Analysis: Ensuring that particle size distribution is within acceptable limits.
Electrostatic Performance Tests: Measuring the powder's ability to adhere to surfaces.
Flowability Tests: Assessing how well the powder flows and can be processed.